Integral Solutions for Metal Tube Industry
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1. FUNCTION
Cut off the steel tubes into different lengths through tracking speed of tube mill.
Cold cutting saw is the name corresponding to the traditional hot cutting (friction) saw. It adopts the emerging cutting technology and the cutting process is similar to the milling principle. The specially processed cutting blade cuts the pipe wall at low rotation speed, and the saw blade feeds at a specific speed (controlling the amount of single-tooth milling) to cut the pipe wall. Because of the use of milling principle, cutting process cooling fluid cooling and lubrication, will not produce high temperature spark, so called cold cutting saw. Because the speed and feed of the cold cutting saw blade are strictly controlled, the steel pipe will not melt at high temperature during the milling process. Therefore, the pipe end cut by the cold cutting saw is flat and smooth without burr.
2.PIPES METERIAL
● Cold and hot rolled carbon steel
● Low and high resistance carbon steel
● Galvanized, galvanized aluminium, aluminized steel
● Stainless steel
● Aluminium
● Copper
3. FEATURESE
● High strength.
● High speed up to 150m/min.
● Cold cutting mode, no burr at tube end.
| Cutting quality of Cold Saw | Cutting quality of Hot Saw |
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● The further end facing and chamfering is not required.
● The deformation of tube end and changes in metallography structure is not caused by cutting.
● Cut off length with high accuracy, the second cutting length is not required.
● The wastage blade is low, so the production cost is low.
● The rotating speed of blade is low, the safety performance is high.
● The servo following cut off length and full digital control system is provided.
● International General Standard Spare Parts are used, which can facilitate customer to purchase the same spare parts at local market.
4.MODELS
| Model | Round Tube | Square & Rectangle Tube | ||
| O.D(mm) | Thickness (mm) | O.D(mm) | Thickness (mm) | |
| SWL32 | Φ8~Φ32 | 0.3~1.5 | 10×10~25×25 | 0.3~1 |
| SW32 | Φ12~Φ32 | 0.5~2.5 | 10×10~25×25 | 0.5~2 |
| SWL60 | Φ12~Φ63 | 0.6~2.5 | 15×15~50×50 | 0.6~2 |
| SW60 | Φ12~Φ63 | 0.6~3 | 15×15~50×50 | 0.6~2.5 |
| SWL76 | Φ21~Φ76 | 0.8~3.5 | 15X15~ 60X60 | 0.8~3 |
| SW76 | Φ25~Φ76 | 1~4 | 20X20 ~60X60 | 1~3.5 |
| SW89 | Φ32~Φ89 | 1.5~4.5 | 25X25 ~70X70 | 1.5~4 |
| SWL127 | Φ25~Φ127 | 1~4 | 20X20 ~100X100 | 1~3.5 |
| SW127 | Φ48~Φ127 | 1.5~5 | 40×40~100×100 | 1.5~4.5 |
| SW165 | Φ60~Φ165 | 2~6 | 50×50~130×130 | 2~5.5 |
| SW254 | Φ114~Φ254 | 3~8 | 90×90~200×200 | 3~6 |
| SW273 | Φ114~Φ273 | 4~10 | 90×90~200×200 | 4~8 |
| SW325 | Φ165~Φ325 | 4~12 | 150×150~250×250 | 4~10 |
| SW426 | Φ165~Φ426 | 6~14 | 130×130~300×300 | 6~12 |
| SW508 | Φ165~Φ508 | 6~16 | 130×130~400×400 | 6~16 |
| SW630 | Φ325~Φ630 | 6~20 | 300×300~500×500 | 6~20 |
Note: the above models are for reference, can be customized according to requirements.
5. OUR SERVICES
● Provide integral solutions.
● Provide customized solutions.
● Provide equipment modification and upgrade services.
● Provide turnkey projects.
● Provide free technical consultation.
● Provide performance testing before shipment.
● Provide remote fast fault diagnosis and resolution.
● Provide fast supply spare parts.
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1. FUNCTION
Cut off the steel tubes into different lengths through tracking speed of tube mill.
Cold cutting saw is the name corresponding to the traditional hot cutting (friction) saw. It adopts the emerging cutting technology and the cutting process is similar to the milling principle. The specially processed cutting blade cuts the pipe wall at low rotation speed, and the saw blade feeds at a specific speed (controlling the amount of single-tooth milling) to cut the pipe wall. Because of the use of milling principle, cutting process cooling fluid cooling and lubrication, will not produce high temperature spark, so called cold cutting saw. Because the speed and feed of the cold cutting saw blade are strictly controlled, the steel pipe will not melt at high temperature during the milling process. Therefore, the pipe end cut by the cold cutting saw is flat and smooth without burr.
2.PIPES METERIAL
● Cold and hot rolled carbon steel
● Low and high resistance carbon steel
● Galvanized, galvanized aluminium, aluminized steel
● Stainless steel
● Aluminium
● Copper
3. FEATURESE
● High strength.
● High speed up to 150m/min.
● Cold cutting mode, no burr at tube end.
| Cutting quality of Cold Saw | Cutting quality of Hot Saw |
| | |
| | |
| | |
● The further end facing and chamfering is not required.
● The deformation of tube end and changes in metallography structure is not caused by cutting.
● Cut off length with high accuracy, the second cutting length is not required.
● The wastage blade is low, so the production cost is low.
● The rotating speed of blade is low, the safety performance is high.
● The servo following cut off length and full digital control system is provided.
● International General Standard Spare Parts are used, which can facilitate customer to purchase the same spare parts at local market.
4.MODELS
| Model | Round Tube | Square & Rectangle Tube | ||
| O.D(mm) | Thickness (mm) | O.D(mm) | Thickness (mm) | |
| SWL32 | Φ8~Φ32 | 0.3~1.5 | 10×10~25×25 | 0.3~1 |
| SW32 | Φ12~Φ32 | 0.5~2.5 | 10×10~25×25 | 0.5~2 |
| SWL60 | Φ12~Φ63 | 0.6~2.5 | 15×15~50×50 | 0.6~2 |
| SW60 | Φ12~Φ63 | 0.6~3 | 15×15~50×50 | 0.6~2.5 |
| SWL76 | Φ21~Φ76 | 0.8~3.5 | 15X15~ 60X60 | 0.8~3 |
| SW76 | Φ25~Φ76 | 1~4 | 20X20 ~60X60 | 1~3.5 |
| SW89 | Φ32~Φ89 | 1.5~4.5 | 25X25 ~70X70 | 1.5~4 |
| SWL127 | Φ25~Φ127 | 1~4 | 20X20 ~100X100 | 1~3.5 |
| SW127 | Φ48~Φ127 | 1.5~5 | 40×40~100×100 | 1.5~4.5 |
| SW165 | Φ60~Φ165 | 2~6 | 50×50~130×130 | 2~5.5 |
| SW254 | Φ114~Φ254 | 3~8 | 90×90~200×200 | 3~6 |
| SW273 | Φ114~Φ273 | 4~10 | 90×90~200×200 | 4~8 |
| SW325 | Φ165~Φ325 | 4~12 | 150×150~250×250 | 4~10 |
| SW426 | Φ165~Φ426 | 6~14 | 130×130~300×300 | 6~12 |
| SW508 | Φ165~Φ508 | 6~16 | 130×130~400×400 | 6~16 |
| SW630 | Φ325~Φ630 | 6~20 | 300×300~500×500 | 6~20 |
Note: the above models are for reference, can be customized according to requirements.
5. OUR SERVICES
● Provide integral solutions.
● Provide customized solutions.
● Provide equipment modification and upgrade services.
● Provide turnkey projects.
● Provide free technical consultation.
● Provide performance testing before shipment.
● Provide remote fast fault diagnosis and resolution.
● Provide fast supply spare parts.
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